Solutions & Implementations
At R-Progres, we specialize in the design, integration, and delivery of complete industrial automation solutions. We provide comprehensive services in the fields of robotic workstations, conveyor systems, custom machinery, and production line modifications. From initial concept to final implementation, we ensure high-quality execution, reliable project management, and full customer support. Here you have some of our implementations, showcasing our capabilities and commitment to delivering tailored solutions for our clients.
A specialized robotic welding cell was developed to assemble polished stainless steel exhaust components for exclusive car models using laser, arc, and spot welding. The system features four robots and two rotary positioners, symmetrically designed to process left and right product versions simultaneously. By utilizing complex automated fixtures, the cell eliminates manual labor, ensuring exceptional precision and the preservation of high-quality polished surfaces. Integrated shielding gas systems and advanced data archiving guarantee clean welds and full process traceability for every component. To ensure safety during laser operations, the entire workstation is designed to be light-tight and equipped with specialized ventilation. This efficient solution successfully replaced multiple standalone stations, requiring only a single operator and offering long-term flexibility for future product versions.
An automotive lighting manufacturer requested an automated inter-operational storage system to resolve production bottlenecks caused by a lack of buffering between machines. Previously, downtime downstream forced the continuous heat treatment oven to stop, resulting in scrapped products and significant manual labor. We developed a cost-effective solution featuring a compact shelf magazine with a capacity of over 100 product carriers, installed in just three days. By upgrading the existing robot's gripper and implementing intelligent database software, the system now tracks carrier positions and types in real-time. This enhancement allows the oven to run continuously during minor downstream faults, eliminating product waste and the need for extra operators. Ultimately, the solution maximized line efficiency and performance within the original footprint while maintaining high safety standards.
Tailor-made transportation system for Injection molded parts, including connection to the surface metalizing machine. Layout creation of 20m long Flexlink transportation system. Customized carrier design. Three industrial robots performing masking/unmasking & handling tasks. Multiple operators stations. Carriers RFID identification system. Integrated quality vision system.
Solid steel frame equipped with an industrial fast robot. Short machine cycle. Zero trays switch time for continuous operation. Tray lifts and in-out feed stacks conveyors.
Performing 6 various processes on product. Three vision systems. Two industrial robots with active positioning. Automated in+out products feed. Laser marking with back-reading. MES system and product traceability database.
An industrial robot with a laser welding gun. Double arm positioner. Complex fixtures with built-in protection atmosphere supply. Light-tight enclosure with 5m cross-wall. Complex operator safety.
Integrated into the existing production line. Two-axis servomanipulator. Custom-made lamps contacting units. High-speed buffer conveyor.
Compact and fast tester machine to setup, calibrate and validate electronic module, as a part of personal care product. Build in high speed linear and rotary servo-drives are used for product transportation during various processes or tests. Precise measurement instruments are checking electronic module feedback to given commands.
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